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Single-column palletizer
Column Palletizer

Single-column palletizer

Single-column palletizers (often called pillar or rotary palletizers) are the "compact heavy-lifters" of the packaging world. They are prized for their small footprint and 360-degree versatility, making them perfect for facilities where space is at a premium.

When evaluating or configuring one, these are the primary parameters you'll need to consider:

    Description

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    1. Performance & Capacity

    These specs determine how much work the machine can actually do in a shift.

    Cycles per Hour (CPH): Typically ranges from 300 to 600 cycles per hour. Note that "cycles" doesn't always equal "boxes" if the gripper picks multiple items at once.

    Maximum Payload: This includes the weight of the product plus the weight of the gripper (End of Arm Tooling). Standard limits usually fall between 30 kg and 100 kg, though heavy-duty models exist.

    Degrees of Freedom: Most single-column models operate on 4 axes (Rotation, Vertical, Horizontal reach, and Gripper rotation).

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    2. Physical & Workspace Dimensions

    Since these machines are chosen for their compact nature, the "reach" parameters are vital.

    Parameter

    Typical Range

    Description

    Column Height

    2,500 mm – 4,500 mm

    Dictates the maximum stacking height of the pallet.

    Rotation Angle

    270° – 360°

    The "swing" radius of the main pillar.

    Max Stacking Height

    Up to 2,200 mm

    Includes the pallet base height.

    Footprint

    ~2m x 2m

    The actual floor space the base and pillar occupy.



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    3. Product & Pallet Compatibility

    You need to ensure the machine speaks the same "language" as your inventory.

    Product Types: Dimensions (L x W x H) and surface type (cardboard, plastic-wrapped, or open crates).

    Pallet Standards: Compatibility with Euro-pallets (800*1200 mm), Industrial pallets (1000*1200 mm), or custom sizes.

    Pallet Patterns: The software's ability to handle interlocking patterns for stability.

    Gripper Type: Vacuum: For sealed boxes.

    Mechanical/Claw: For bags or open crates.

    Fork: For heavy or unstable bottom loads.



    4. Technical & Utility Requirements


    The "under the hood" specs required to keep the machine running.

    Power Supply: Usually 400V / 3-Phase / 50-60Hz.

    Pneumatic Pressure: Most grippers require 6 bar (87 psi) of clean, dry compressed air.

    Control System: Often based on PLC architectures like Siemens S7-1200/1500 or Allen-Bradley, featuring a Touchscreen HMI for pattern selection.

    Safety Rating: Must include Category 3 or 4 safety electronics, light curtains, and physical fencing.