Gantry Robot
0102
High Quality Automatic Truss Manipulator
01
Save labor and maintain stable output
1. Using a robotic arm to pick up products, the injection molding machine can be operated without human supervision, without fear of leaving or employees taking leave.
2. Implement a one person one mechanism, equipped with conveyor belts, where one person can view 4-5 machines, greatly saving manpower and reducing worker wages.
3. People will get tired, and the time for the robotic arm to produce products is fixed, so there is no need to rest, especially in hot weather or night shifts where the effect is more pronounced.
4. Human interaction always leads to conflicts and affects production. The use of robotic arms reduces manual labor and prevents internal conflicts due to high work pressure, enhancing internal unity and company cohesion.
01
Security
1. Due to the continuous improvement and strictness of labor laws, there is no longer a risk of accidental injury to employees when using robotic arms.
2. Fewer people come into contact with products to avoid employee burns caused by overheating.
3. No need to manually enter the mold to pick up the product, avoiding any safety hazards caused by this.
4. The robotic arm computer is equipped with mold protection, and if the products inside the mold do not fall off, an automatic alarm will be triggered to prevent damage to the mold.
01
Quality
1. Taking the truss robotic arm molding machine as an example, if the molding machine is an automatic demolding machine, the product may be scratched and contaminated with oil when dropped, resulting in defective products.
2. There are four problems when taking out a product: first, it is possible to scratch the product with your hands, second, it is possible to dirty the product with unclean hands, and third, if multiple holes are missed and the mold is crushed. 4、 Due to personnel fatigue, the cycle is affected and production efficiency is reduced.
3. By using a robotic arm on a conveyor belt, production and packaging personnel can focus on quality control without being distracted or too close to the injection molding machine, which can affect work and reduce production efficiency.
4. The personnel's time for taking out products is not fixed, which can cause product shrinkage and deformation (if the material pipe is too hot, it needs to be re injected, causing waste of raw materials, and currently the price of raw materials is rising). The mechanical arm's time for taking out products is fixed to ensure product quality.
5. Personnel need to close the safety door before taking the product, which can shorten the service life or damage the molding machine, affecting production. The use of a robotic arm can ensure the quality of injection molding and extend the lifespan of the molding machine.
process
The process of manufacturing a truss-type manipulator is generally divided into the following steps: design, manufacturing, installation, debugging, delivery, etc.
1. Design: First of all, it needs to be designed according to the needs of the customer and the conditions of the site.
2. Manufacturing: The manufacturing process includes steel structure manufacturing, electrical assembly, painting, etc. Steel structure manufacturing requires the manufacturing and processing of beams, trolleys, brackets and other components.
3. Installation: The installation process includes the installation of columns, beams, tracks, electrical systems, etc.
4. Debugging: The debugging process includes debugging and testing the crane’s electrical system, control system, walking system, etc.